Sawhorse Angle Calculator

Calculate the leg length and cut angles for a sawhorse based on your desired height and base spread. Includes an SVG diagram with labelled dimensions.

Sawhorse Dimensions

Typical working height: 80-100cm

Width between where legs attach

Distance between feet on ground

Calculated Angles & Dimensions

Leg Length

72.8 cm

Angle from Vertical

15.9Β°

Angle from Horizontal

74.1Β°

Horizontal Distance

20.0 cm

Tip: Cut legs at 15.9Β° to the vertical for a stable sawhorse. Make sure both legs are identical for balance.

Sawhorse Diagram

Sawhorse Side ViewTop: 40cm72.8cmBase: 80cmHeight: 90cm15.9Β°

What Angle for Sawhorse Legs

Standard sawhorse leg angle: 12-15 degrees from vertical. This gives stability without making the unit overly wide. Steeper angles (20+ degrees) give wider base but use more material and create awkward storage. Steel sawhorses often use 10-12 degrees; wooden DIY sawhorses commonly 12-15 degrees.

For DIY construction, the angle is set by the relationship between leg height and base width. A 30-inch tall sawhorse with legs splayed at 12 degrees has a base width of 30 Γ— tan(12Β°) Γ— 2 = 12.75 inches between leg bottoms. A 15-degree splay gives 16.1 inches base width. Both stable; the wider base offers more lateral stability for heavy work.

Sawhorse Geometry

Leg angleStabilityUse case
8Β°Less stableLight work, narrow access
10Β°AdequateGeneral DIY
12Β°Good standardMost home woodworking
15Β°Very stableHeavy materials, professional
18Β°Very stable, wideOutdoor, uneven ground
20Β°+Maximum stabilityIndustrial, heaviest loads

Frequently Asked Questions

What's the standard sawhorse height?

30-32 inches typical for hand tool work; matches typical workbench height. Taller (34-36 inches) for power tool work where you need clearance under boards. Shorter (24 inches) for sawing operations where you need to bear down. Match to your typical task.

Should I cut the angle on the legs or use a metal bracket?

Both work. Metal sawhorse brackets (HD/Lowes/B&Q) handle the angle math for you - you just fit standard 2x4 legs and crossbar. DIY angled cuts require accurate marking but produce a more refined result and use less hardware.

More tools β†’